About Our Sugar House

About the Production of Maple Syrup

We start in November, walking the main lines that are left in place all year long, repairing any damage done by animals and falling branches, and checking smaller plastic pipeline that runs from tree-t-tree carrying sap to the gathering tanks. The process of tapping has improved over the years with a variety of different spouts. Now we use a two-piece spout that only drills a 19/64th inch diameter hole in the tree. This creates less stress on the trees than the old 7/16th inch diameter holes. Stuart and John each own land parcels that make up about one-third to on-half of the maple trees that they tap. They also rent maple groves from friends and neighbors in Westmoreland, NH. Payment is made with Stuart & John's pure, New Hampshire-made maple syrup. Tapping begins in mid-February when the temperatures reach 40+ degrees and the nights are dipping below freezing. When tapping begins, a small hole is drilled and the spouts are inserted and secured with a light tap of a small hammer. Then the drop lines are connected to the spout, and sap flows through the pipeline into our gathering tanks. If we have ideal temperatures for gathering, the sap could run all day and into the night, keeping the trucks on the move continuously; otherwise the sap would overflow the tanks. It's amazing to see the sap flowing from the trees, as spring gives up it's sweet nectar. There is only (on average) a 2% sugar content in the sap, so a lot of boiling takes place to remove the water. At this rate, it takes 43 gallons of sap to make one gallon of pure, NH maple syrup. The sap is gathered in tanker trucks, and transported back to the sugar house for boiling. It is unloaded into large stainless steel holding tanks and then filtered and processed through the reverse osmosis machine. 75% of the water is removed, saving huge amounts of oil consumption and boiling time. The ratio of sap to syrup is now down to 11 gallons of sap to make one gallon of syrup. We now finish boiling the sap down to 67% sugar to be standard maple syrup. After boiling is complete, the syrup is filtered through the filter presses and is ready to be canned. At the end of the season, the pipeline has to be washed. Stuart and John purchased a portable machine to wash the pipeline in place before removing the spouts from the trees. The maple flow tubing and main lines are left in the woods, ready for our next season. Some tubing is taken down if it interferes with the renter's property.

 

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